Rotary Torque Sensor – Why So Much Attention..

Transducer play an important role in the field of instrumentation and control engineering. Any energy in a process ought to be converted from one form into another form to make the communication from one rectification sector to a different.

This is a device which converts one form of energy into another form i.e. the given non-electrical power is transformed into an electric energy.

Varieties of transducer:

The two main types of transducers, they may be: Active transducers and Passive transducers

Active transducers: Torque Sensor is actually a device which converts the given non-electricity into electrical energy itself. Thermocouple, Photovoltaic cell and a lot more are the most useful examples of the transducers

Passive transducers: Passive transducer is really a device which converts the given non-electrical power into electrical power by external force. Resistance strain gauge, Differential Transformer are the examples for your Passive transducers.

The piezoelectric effect is located in some materials (like quartz) with an atomic lattice structure forming a rhomboid or cubic cell. When pressure (mechanical stress) is applied for the structure, it produces an electric charge and, when an electric field is used, a mechanical deformation occurs. “Piezo” hails from the Greek word for pressure.

Piezo Transducer:

A piezo transducer converts electric energy in mechanical energy or the other way around. Basically any kind of piezo mechanism could be called a transducer. Piezoelectrics can respond very rapidly to get voltage changes and for that reason can be used to generate vibrations or sound. Piezo transducers are employed in microphones, guitar sound pickups, speakers, buzzers, headphones, etc. The main benefit of a piezo speaker spanning a magnetically driven speaker lies in the simplicity, compactness, efficiency and robustness of the piezo ceramic plates that are utilized to move the speaker diaphragm film.

Sonar and ultrasound imaging are also based upon piezoelectrics. In cases like this, the Miniature Load Cell are driven at their mechanical resonance frequency, a phenomenon that greatly raises the amplitude while lowering the input power simultaneously, i.e. the device is operated at its highest efficiency.

Piezo Actuator vs. Transducer:

In motion control applications, piezo mechanic elements are often referred to as a piezo actuators. A piezo actuator is typically employed to generate forces or position loads very precisely. In motion control applications piezo actuators are often operated well below their mechanical resonant frequency.

Piezo resistive sensors:

Piezoresistive sensors are low-cost, mass produced, typically silicon-based sensors which can be very frequently used for pressure sensing applications. They are sometimes used along with piezo actuators to supply position feedback or force feedback, as an example on closed-loop microscope positioning stages. Piezoresistive means that the resistance changes using the applied pressure. Unlike piezo sensors, piezoresistive sensors tend not to produce a charge (energy) and they also cannot convert mechanical in electricity and the other way around. In precision nano-positioning applications, piezoresistive sensors are a great choice for entry-level systems. Other sensors can be purchased when leading edge performance is needed.

Lifetime of Piezo Mechanic Actuators:

If operated beneath the right conditions, the most recent generation of ceramic-encapsulated actuators could work for 10’s of billions of cycles.

Vibration Cancellation / Active Damping:

Due to their fast response piezo mechanic actuators are a good selection for active vibration cancellation.

Here, a vibration sensor must supply the controller the proper information about how to counteract the mechanical vibration by providing the correct amplitude and phase output towards the piezo actuator. The sensor could even be considered a piezo ceramic transducer, configured to answer strain or pressure.

Momentum Compensation / Active Damping:

Any sort of rapid actuation can cause vibrations in a work piece. In accordance with Newton’s laws, this means, the faster a piezo mechanical system operates, the greater reactive forces it can cause. In case these forces are unwanted, an additional piezo mechanical system with a counter mass may be integrated and driven with a signal in the opposite phase. With some fine-tuning the forces of both actuators will cancel the other person out as well as the work piece can now move quickly but without exerting any force on oygoqj surrounding structures. This trick is usually found in fast piezo steering mirrors for image stabilization in astronomical telescopes.

Technology has always fascinated the technician inside me. And talking about the most recent in technologies and mechanisms in usage has been my forte over the recent years. Follow my write ups to know about the newest in Triaxial Load Cell this year for starters. This fall piezo, piezo mechanisms are very much popular amongst the technical and mechanical industries across the world. Stay updated on these items exclusively from USA.